Pick Modules

Pick Modules combine racking and work platforms into a high-throughput picking environment designed to move more cases per labor hour while using vertical cube efficiently. Advance Pick Module systems can be stacked 3–4 levels high and are well-suited for both full-case and split-case fulfillment.

Highly applicable to grocery and food distribution (high SKU count, fast picks), food processing (staging components/packaging), and beverage (case picking + replenishment).

Structural Pick Module:
Structural pick modules are ideal when you want a robust backbone for multi-level operations—especially in food, beverage, and grocery environments where uptime, safety, and impact resistance matter around picking aisles, replenishment, and conveyors.

Roll Form Pick Module:
Roll form pick modules are often selected for lighter-duty applications, faster reconfiguration, and cost control—particularly when the building may require future changes. Pair with engineered guarding and rack protection where lift interaction is frequent.

Empty warehouse aisle with a pick module.
Interior of a warehouse with a mezzanine and pick module.
Industrial warehouse with yellow stairs and a conveyor belt syste.
Warehouse with a spiral conveyor pick module system.
Industrial warehouse with a pick module, storage racks, and yellow stairs.

Pick Module Advantages

  • Can handle high SKU counts in a small footprint

  • Very efficient picking rates

  • Can handle both split and full case pick applications

Pick Module Limitations

  • High capital investment

  • Relatively inflexible to reconfigure

  • High conveyorization cost

Industry Applications

  • High-volume distribution

  • Mail order distribution

  • eCommerce

An Advance Storage Products pick module brochure showing advantages and disadvantages.

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