Pushback Racking Systems

pushback-rack-systemsWhat is Pushback Racking and how does it work?

Pushback racking is a type of pallet storage system that allows pallets to be stored on both sides of an aisle, providing higher density storage than other rack systems.

When the first pallet is loaded from the front, it sits on the first cart. When the second pallet is loaded, it pushes the first pallet behind it back one position. This process continues for up to six pallets deep.

 Advance’s Lo-ProTM Pushback

As the industry’s leading manufacturer of pushback systems, Advance produces nearly half of the systems sold in the United States.  Advance’s Lo-ProTM rack system is recognized as the “gold standard” for low stack height, ease of installation, ease of operation, quality and durability.

To remove a pallet, the fork truck driver lifts the pallet off, reverses slowly and the next pallet comes forward and into the front position.  This operation is repeated until the lane is empty.

Lo-ProTM Pushback warehouse systems are used extensively in high-cube storage facilities and provide superior selectivity and cost benefits when compared with other deep warehouse storage alternatives.  Advance Storage Products’ Lo-ProTM Pushback rack systems are available 2 – 6 deep and require LIFO (Last In First Out) storage applications.

Pushback rack improves existing warehouse storage density up to 25% by eliminating aisles required in a selective rack environment.  In addition, the Lo-ProTM Pushback stores multiple SKU’s and the front loading/unloading capabilities reduce labor costs when compared to double deep and drive-in rack systems.

Pushback Advantages:

  • High density storage
  • Fast operation
  • High selectivity

Features:

  • Linked carts:  eliminates the possibility of a load being stranded and suddenly rolling out of control
  • Serrated Pallet Grips:  allows imperfect placement of pallets by “grabbing” the underside of the pallet ensuring that the load remains properly positioned on the cart
  • Captured Carts:  prevents cart lift-out by fork truck operators
  • Low profile (the industry’s lowest stack height measuring 6” on the 6-deep system)
  • Welded Rail Frame:  rails are permanently aligned at the factory to prevent field misalignment and costly maintenance
  • Some options are full support and level carts

Watch the Pushback Operator Training video

Pushback Types

2 Deep Lo Pro Pushback

lf 1Increase existing storage space up to 25% with 2 Deep Lo Pro Pushback systems. These warehouse storage racks provide the flexibility to store multiple SKU's and  eliminates aisles previously needed in a selective rack environment. These systems are front loading/unloading, which reduces labor costs when compared to double-deep and drive-in models..

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3 Deep Lo Pro Pushback

3 deep rackAdvance’s 3 Deep Lo Pro Pushback provides the flexibility to store multiple SKU's and increases existing storage space up to 25%.

When compared to drive-in models, this warehouse storage rack’s front loading and unloading capabilities reduces labor costs.

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4 Deep Lo Pro Pushback

4 Deep4 Deep Lo Pro Pushback warehouse storage racks are engineered to increase existing storage space up to 45% and store numerous SKU’s.

The front loading/unloading reduces labor costs when compared to drive-in systems.

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5 Deep Lo Pro Pushback

lf 4The 5 Deep Lo Pro Pushback is a flexible industrial storage system, as it provides the ability to store  several SKU's and increases existing storage space up to 55%.

When compared to a drive-in system, the front loading and unloading helps reduce labor costs.

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6 Deep Lo Pro Pushback

6 Deep Pushback6 Deep Lo Pro Pushback’s front loading and unloading capabilities help reduce labor costs when compared to drive-in rack systems. This industrial storage system  offers the flexibility to store multiple SKU's and increases existing storage space up to 65%.

Front loading/unloading reduces labor costs when compared to drive-in rack.

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Full Support Pushback

Advance’s 2-5 deep Series 1 level systems Advance’s 2-5 deep Full Support Pushback warehouse storage systems are designed for shipping and other light duty pallets, up to 3,000 lb.  Our Full Support Pushback storage rack systems can be configured with extra struts or wire mesh deck to support a wide variety of pallet configurations.

In addition, unlike our competition, we provide pallet support in the last storage position between the rails.  Use our Full Support Pushback system when your facility needs the maximum of flexibility.

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Drive In Retrofit

3 Deep PushbackConvert your existing drive in Rack to Pushback using Advance's patented Drive In Retrofit system.  Realize the benefits of pushback warehouse storage without the cost of replacing your existing system!

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Selective Retrofit

Selective RetrofitConvert your existing single deep selective rack to high density pushback storage with Advance's unique Retrofit Pushback System.

Our unique material handling equipment design allows 2 & 3 deep pushback to be mounted on existing selective frames and beams.

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Pushback Floor Mount

3 Deep PushbackMount your pushback racking system directly on the floor using Advance' s floor mount stand kits.

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